🏭 Large-Scale Bioprocessing — 200 L & 1000 L Production-Scale Systems
We offer pilot to industrial-scale bioprocess capabilities using 200 L and 1000 L bioreactors, enabling companies to validate scalability, performance, and production economics. Our team manages full bioprocess execution—from seed train to harvest—along with monitoring, troubleshooting, and process analytics. This service is designed for companies approaching commercialization, requiring reliable scale-up and consistent runs under production-grade conditions.
200L single use bioreactor from PALL
200L bioreactors
A 200 L bioreactor represents an advanced pilot or pre-production scale, where the process is evaluated under conditions that closely resemble full manufacturing. At this volume, engineers verify that all critical parameters—mixing, mass transfer, feeding strategies, and cell retention systems—remain stable and scalable beyond the 50 L stage. Runs at 200 L are used to assess long-term process robustness, integrate upstream and downstream operations, and generate substantial quantities of material for quality testing, regulatory documentation, or customer evaluations. This scale is essential for confirming that the process is ready to be transferred confidently to large production bioreactors.
1000L single use bioreactor from Sartorius
1000L bioreactors
A 1000 L bioreactor represents full production scale, where the process must perform reliably and consistently under industrial conditions. Operations at 1000 L are used to manufacture batches supporting regulatory submissions, to produce material for product development, and demonstrate the process’s economic viability. This scale confirms that the bioprocess is fully optimized for routine manufacturing and ready to meet commercial demand.